The parting line or parting surface is
location where the component is imagined in two parts 10 correspond to cope and
drag. The two patterns are produced depending upon this decision regarding
parting line.
A
typical box shaped component (100 x 200 x 300) can have three fundamental
orientations and can have three optional ways to form the parting like. Each
option divides the component into two equal parts. Accordingly, it may appear
that these options do not differ in terms of the advantages or limitations. In
fact, it is not so. One out of the available choices shall be the best one to
have maximum advantages and least limitations. In fact, the selection of the
parting line is as per some guide lines or thumb rules which minimize the
limitations and maximize the advantages.
1. If any object is defined by three mutual
perpendicular dimensions; say X, Y and Z; then the least out the these three is
laid vertically and divided into the cope and drag pan. This guideline
minimizes the cope and drag heights and minimizes the mould/core release
problems. It further maximizes the strength of the mould at its vertical
surfaces and minimize defects like sand wash, sand inclusion, mould swelling,
etc. Accordingly, the 1 option at the previous sketch seems to be the best
option for parting line selection. It shall result into cope or drag height of
50 mm each which is better than 150 mm or 100 mm at the 2nd or 3rd option
respectively.
2. The cope and drag heights are preferred
to be equal. However. if the component along its height is odd, then the
parting line is preferred at the broadest zone of the component.
As per this thumb rule, the paring line ‘2’ is
preferred than the other option ‘1’ fact the selection of parting line 1 will
make the cope pattern and mould appear as shown. Such mould is impossible to be
released from the pattern at the zone. The release shall result into breakage
of the mould at zone ‘P’.
3. If the cope height and drag height are
appreciably different than each other, then the smaller height is preferred to
be the drag height. It results into falling of the initial liquid metal in the
mould cavity through a smaller height and further leads to least damage at the
mould surface.
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